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Renewables

Spillway Gates & Frames

Radial gates that control a spillway: the rolled skin plate, girders and ribs, radial arms, trunnions and the hoist bridge above.

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Allmarc 3D model · to scale
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How it is built.

Scroll: the camera moves to each part in turn and ends on the exploded view. Drag to turn it round yourself.

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A gate that holds back a river

A radial gate swings about two trunnions to let water over the spillway. Its accuracy decides whether it seals.

Scroll to see how it is built · drag to turn it round

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Skin plate to the radius

Plate rolled to the gate’s radius and checked against a full-size template before it goes on the ribs.

How is it possible at Allmarc?
Three-roll pinch cum pyramid plate rolls in the Allmarc works

Used here for: Skin plate to the radius

  • Rolls plate up to 40 mm
All our machinery

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Girders and ribs

Built-up girders from the beam line, and curved ribs behind the skin.

How is it possible at Allmarc?

Used here for: Girders and ribs

  • Plates matched and tack-welded
  • Automatic feed and stitch welding
  • H and I sections built from plate
All our machinery

Used here for: Girders and ribs

  • Full-penetration welds on built-up sections
All our machinery

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Arms and trunnions

Arms built up and machined at their ends; trunnion hubs and anchor brackets machined in one set-up so the gate turns true.

How is it possible at Allmarc?
SKDX1030 CNC end-face milling in the Allmarc works

Used here for: Arms and trunnions

  • Mills beam and column ends square for bolted splices
All our machinery

Used here for: Arms and trunnions

  • CNC plate drilling
All our machinery

05 / 07

Seals

Stainless seal seats along both edges.

06 / 07

Hoist bridge

Girders, deck and rails for the hoist.

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Every part, apart

Skin, girders, arms, trunnions, seals and bridge.

Why Allmarc

Experience you can trust.

We fabricate to your drawings and prove the fit in our own bay before anything ships. Open any line for the detail.

Talk to an engineer
Repeat parts, identical
  • Laser cutting, CNC punching and robotic welding, so the 1,000th table bolts up like the first.
  • Jigs and fixtures made in house for every repeat part.
Heavy and light, one roof
  • Rolled plate and heavy sections for fixtures, skids and gantries.
  • Light-gauge, punched parts for structures and walkways.
Access we make ourselves
  • Grip-Strut: the only maker in India, planks up to 8 m.
  • R13 anti-slip, 40% lighter than bar grating.
Scale for a pipeline of sites
  • 4 plants at Kanbha; about 6,000 T a month from November 2026.
  • Clients include Adani Renewables, Adani New Industries, Suzlon Energy and Kee Safety.
Start a project

Have a drawing? Let us build it.

We fabricate to your design, from plate to a packed container. An engineer will tell you honestly how we would build it.

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