Allmarc specializes in crafting pre-cast moulds tailored for noise barriers in bullet train projects, ensuring top-tier quality and durability.

• Designed for high-speed rail infrastructure
• Ensures precision in complex designs
• Delivers superior durability for long-term use

We mastered the challenge of achieving minimal thickness while preserving intricate details, ensuring structural integrity and design accuracy.

• Achieved a minimal thickness of 90mm at 2.4m height
• Maintained complex C-shaped designs
• Preserved numerous precise chamfers

Our moulds feature advanced hydraulics and multi-cavity configurations, enabling smooth and efficient production processes with flawless results.

• Hydraulics integrated for easy operation
• Multiple cavities (2, 4, 12) in a single mould
• Seamless shuttering and deshuttering
• Preserves corners and chamfers without damage

Allmarc's U Cable Duct molds are engineered for efficiency and durability, offering seamless solutions for organizing cables in electrical installations. Our advanced U-Duct mold features:

• 4-Cavity Design: Allows for high productivity and efficient casting with minimal component usage.
• Shared Outer Shutter and Separate Inner Shutter Arrangement: Maximizes productivity and simplifies the design.
• Efficient Inner Shuttering: Facilitates easy deshuttering in confined spaces.
• Precise Casting: Ensures consistently high-quality results and reduces reliance on on-site labor.

This innovative design effectively addresses the complexities of inner shutters, ensuring reliable and precise casting every time.

Allmarc's track slab moulds set a new benchmark in precision and engineering, standing out as an exceptional solution for high-speed rail projects.

• Unmatched Length: The mould exceeds 5 meters, a rare feat in precasting.
• Efficient Design: Despite its size, the track slab maintains a thickness of just 190mm, optimized for strength and efficiency.
• High-Speed Capability: Designed for speeds over 350km/hr, offering a robust alternative to traditional railway sleepers.
• Global Leadership: Allmarc is the only manufacturer outside Japan and China to produce such moulds, underscoring our global prominence.
• Indian Pioneers: Among the first in India to achieve this, highlighting our engineering prowess and manufacturing excellence.

This innovative design effectively addresses the complexities of inner shutters, ensuring reliable and precise casting every time.

While Allmarc has not yet developed the Full Span Girder Launching Method (FSLM), our advanced capabilities are well-equipped to undertake this complex and precise bridge construction technique. The FSLM is renowned for its efficiency in erecting long-span bridge girders with remarkable accuracy.

• Expansive Manufacturing Facility: Our large plant is capable of producing the substantial components required for FSLM.
• Heavy Lifting Crane: Essential for handling and positioning large parts, ensuring smooth execution of FSLM projects.
• Cutting-Edge Technology: High-tech infrastructure enables precise fabrication to meet the demands of FSLM.
• Strategic Partnerships: Collaboration with top hydraulic part suppliers guarantees a seamless supply chain for specialized components.
• Intricate Design Handling: Skilled in managing complex inner shutter designs with synchronized hydraulic cylinders across the entire span.

With our extensive facilities, advanced technology, and strategic partnerships, Allmarc is poised to deliver on the sophisticated demands of the FSLM for efficient and accurate bridge construction.

We recently undertook a significant project to fabricate a custom U-Girder mould for the Chennai Metro, in collaboration with our esteemed client, KEC International. This impressive mould, crafted to meet high standards of precision and durability, was designed with the following specifications:

• Height: A substantial 1.8 meters, allowing for the production of robust and reliable U-Girders.
• Width: An extensive 5 meters, ensuring ample space for the construction of large-scale components.
• Length: A remarkable 25 meters, providing the necessary length to accommodate long-span bridge requirements.

This project underscores our advanced capabilities in producing large and complex moulds, showcasing our commitment to excellence in infrastructure development.

Allmarc recently developed a custom I-Girder mould tailored for an impressive 60-meter span, showcasing our capability to manage extensive and complex manufacturing requirements. The mould features:

• Height: 1.25 meters, providing the depth needed for substantial load-bearing and structural strength.
• Width: 0.85 meters, accommodating the specific design requirements of the I-Girder.
• Length: A significant 60 meters, allowing for the production of long-span girders essential for major infrastructure projects.

This custom mould highlights our expertise in producing high-quality, precision-engineered solutions for large-scale construction projects, underscoring our commitment to excellence and innovation.

We fabricated a mould up to 30 meters long for Tata Project Ltd. for the Pune Metro project.

• Size and Scope: Designed to meet the specific dimensions and requirements of metro construction.
• Future Potential: While we’ve reached 30 meters, our facility is capable of handling even larger and more demanding projects.

Created for the Bullet Train Package (C6), including Pre-Stressed Concrete (PHS), In-Deck Segments (IDS), and Running Segments.

• Comprehensive Design: Successfully integrated multiple components to support high-speed rail infrastructure.
• Capacity for Growth: Our infrastructure can support the fabrication of even longer spans as project requirements evolve.

Developed for the C7 Package, proving our ability to handle significant infrastructure projects.

• Extended Dimensions: Fabricated moulds up to 50 meters long, with the potential to expand to even larger spans.
• Advanced Engineering: Highlights our capacity to deliver high-quality, complex moulds for large-scale developments.

These projects not only demonstrate our ability to produce precision-engineered moulds up to impressive lengths but also highlight our readiness to take on even more extensive and challenging projects in the future.

We deliver moulds that meet the stringent standards required for complex bridge components.

• Length: Fabricated moulds up to 26 meters long, with the capacity to build even larger structures.
• Versatility: Ideal for under and over bridge applications, adaptable to a variety of project needs.
• Custom Solutions: Tailored to specific project requirements, showcasing our ability to tackle unique engineering challenges.

We ensure that each drainage mould meets the exact specifications required for efficient and reliable infrastructure.

• Size: Fabricated drainage moulds up to notable lengths, with the capability to construct even larger and more complex moulds.
• Durability: Our moulds are designed to withstand the rigors of large-scale infrastructure projects, ensuring long-lasting performance.
• Custom Solutions: Each mould is crafted to meet specific project needs, demonstrating our ability to adapt to unique engineering challenges.

Our expertise in drainage mould fabrication not only reflects our capacity to deliver high-quality, precision-engineered solutions but also underscores our readiness to tackle more extensive and demanding projects in the future. Whether for urban infrastructure or specialized applications, our drainage moulds are built to meet the highest standards of performance and durability.

We craft retaining wall moulds that meet stringent specifications for durability and performance.

• Size: Manufactured moulds up to significant dimensions, with the capacity to create even larger and more complex structures.
• Strength and Stability: Designed to support and stabilize earth and water, ensuring structural integrity in various applications.
• Custom Solutions: Tailored to meet specific project requirements, showcasing our expertise in handling diverse engineering challenges.

Our box culvert moulds are meticulously crafted to meet exacting specifications, ensuring structural integrity and longevity.

• Size: Manufactured moulds up to significant dimensions, with the capability to produce even larger and more complex configurations.
• Versatility: Ideal for a wide range of applications, including drainage, utility tunnels, and stormwater management systems.
• Custom Solutions: Tailored to specific project needs, showcasing our ability to adapt to various engineering challenges and requirements.