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Renewables

Penstock & Intake Supports

The steel that carries a penstock down the hill: ring girders, support frames and sole plates, expansion joints, manholes and the intake trash rack.

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Allmarc 3D model · to scale
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How it is built.

Scroll: the camera moves to each part in turn and ends on the exploded view. Drag to turn it round yourself.

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Water down a steel pipe

A penstock carries water from the intake to the turbines. It rests on ring girders and frames that let it grow and shrink with the seasons.

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Ring girders

Rolled from plate on our pyramid rolls and welded round the shell to keep it round under load.

How is it possible at Allmarc?
Three-roll pinch cum pyramid plate rolls in the Allmarc works

Used here for: Ring girders

  • Rolls plate up to 40 mm
All our machinery

Used here for: Ring girders

  • Full-penetration welds on built-up sections
All our machinery

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Frames that let it slide

Legs and cross beams under each girder, on sole plates that slide as the pipe expands.

How is it possible at Allmarc?
Kotec newRun10DX CNC beam drilling line in the Allmarc works

Used here for: Frames that let it slide

Heavy profiles that need precise holes, where plasma cannot do the job: the lower structure and panel borders of a ground flare, and every bolted PEB and multi-storey frame.

  • H-beams up to 1,000 x 500 mm
  • Drills 3 faces in one pass
  • Channels, angles and box sections
All our machinery

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Joint and manhole

A sleeve joint above the anchor block, and an inspection manhole with its pad.

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Intake trash rack

A frame of flat bars that keeps debris out of the intake, cut and welded to the bar spacing.

How is it possible at Allmarc?
HSG 12 kW fibre laser in the Allmarc works

Used here for: Intake trash rack

  • 12 kW
  • Cuts up to 40 mm
  • 2,500 x 8,000 mm bed
All our machinery

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Every part, apart

Girders, frames, joint, manhole and rack.

Why Allmarc

Experience you can trust.

We fabricate to your drawings and prove the fit in our own bay before anything ships. Open any line for the detail.

Talk to an engineer
Repeat parts, identical
  • Laser cutting, CNC punching and robotic welding, so the 1,000th table bolts up like the first.
  • Jigs and fixtures made in house for every repeat part.
Heavy and light, one roof
  • Rolled plate and heavy sections for fixtures, skids and gantries.
  • Light-gauge, punched parts for structures and walkways.
Access we make ourselves
  • Grip-Strut: the only maker in India, planks up to 8 m.
  • R13 anti-slip, 40% lighter than bar grating.
Scale for a pipeline of sites
  • 4 plants at Kanbha; about 6,000 T a month from November 2026.
  • Clients include Adani Renewables, Adani New Industries, Suzlon Energy and Kee Safety.
Start a project

Have a drawing? Let us build it.

We fabricate to your design, from plate to a packed container. An engineer will tell you honestly how we would build it.

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