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Oil & gas · Flare systems

MPGF Manifolds & Structures

The steel of a multi-point ground flare: staging headers and the manifold that feeds them, burner risers set out on a grid, sleepers and riser supports, pilot lines and the fence round it, fabricated to the licensor’s drawings.

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Allmarc 3D model · to scale
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How it is built.

Scroll: the camera moves to each part in turn and ends on the exploded view. Drag to turn it round yourself.

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01 / 08

A multi-point ground flare

Rows of burner risers on staging headers, opened stage by stage as flare load rises. The licensor sets the layout; we build the steel and pipework.

Scroll to see how it is built · drag to turn it round

02 / 08

Headers and manifold

Headers rolled and welded for each stage, fed from a common manifold.

How is it possible at Allmarc?
Three-roll pinch cum pyramid plate rolls in the Allmarc works

Used here for: Headers and manifold

  • Rolls plate up to 40 mm
All our machinery

Used here for: Headers and manifold

  • Full-penetration welds on built-up sections
All our machinery

03 / 08

Risers on a grid

Hundreds of risers, each cut, flanged and set out to the same pitch, so the licensor’s tips drop straight on.

How is it possible at Allmarc?
HSG CNC tube laser in the Allmarc works

Used here for: Risers on a grid

  • 4 kW
  • Tubes and sections up to 250 dia
  • Automatic loading
All our machinery
Manual MIG welding in the Allmarc works

Used here for: Risers on a grid

  • Qualified welders, including 6G
All our machinery

04 / 08

Sleepers and braces

Sleepers with shoes under the headers, and braces that keep each riser plumb in wind.

How is it possible at Allmarc?
Kotec newRun10DX CNC beam drilling line in the Allmarc works

Used here for: Sleepers and braces

Heavy profiles that need precise holes, where plasma cannot do the job: the lower structure and panel borders of a ground flare, and every bolted PEB and multi-storey frame.

  • H-beams up to 1,000 x 500 mm
  • Drills 3 faces in one pass
  • Channels, angles and box sections
All our machinery

05 / 08

Pilot lines

Pilot gas lines along each row.

How is it possible at Allmarc?
CNC pipe bending in the Allmarc works

Used here for: Pilot lines

  • CNC pipe and tube bending
All our machinery

06 / 08

The fence round it

We build the surrounding fence too; see Wind Fences & Enclosures.

07 / 08

Tips and valves

The licensor’s tips and staging valves, shown for context.

08 / 08

A kit of parts

Headers, risers, sleepers and supports: every member numbered, match-marked and packed in erection sequence.

Why Allmarc

Experience you can trust.

We fabricate to your drawings and prove the fit in our own bay before anything ships. Open any line for the detail.

Talk to an engineer
Fabricated to your drawings
  • We build to the licensor’s design.
  • We do not compete with the people who send us work.
Proven before it ships
  • Trial-assembled in our bay.
  • Fit-up is settled in Ahmedabad, not on site.
Plate to packed container
  • Procurement, rolling, welding and NDT, coating, insulation.
  • Export packing designed for the journey.
Scale
  • Made in Unit 2, our precision plant for oil and gas; 4 plants at Kanbha, about 6,000 T a month from November 2026.
  • 2,400 tonnes of flare equipment exported to date.
Start a project

Have a drawing? Let us build it.

We fabricate to your design, from plate to a packed container. An engineer will tell you honestly how we would build it.

Send us a drawing