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# Precast Infrastructure Moulds

Our precast infrastructure moulds are designed for creating essential structural elements efficiently. They ensure high quality, durability, and precision, making them ideal for roads, highways, and urban projects. Streamline your production with moulds that meet high standards for performance and reliability.

### Noise Barrier

For producing noise barriers used in high-speed rail, highways, and urban infrastructure.

### U Cable Duct Moulds

Designed to create U-shaped cable ducts for housing and protecting underground cables.

### Track Slab Moulds

Used in the construction of track slabs for railways, providing a stable and durable base.

### FSLM Moulds

For producing quick and efficient full-span girders installation in bridge construction.

### U Girder Moulds

Designed to manufacture U-shaped girders for bridges and flyovers, offering structural strength.

### I Girder Moulds

For creating I-shaped girders, used in bridge construction for its high load-bearing capacity.

### Long Line Segment Mould

For producing long, continuous segments, typically used in tunnel and bridge construction.

### Short Line Segment Moulds

For the production of shorter, more manageable segments used in infrastructure projects.

### Drainage Moulds

For manufacturing drainage components like channels and culverts, essential for effective water management.

### Retaining Wall Moulds

Used to create precast retaining wall panels for soil retention in infrastructure projects.

### Box Culvert Moulds

Designed for producing box culverts used in drainage systems, underpasses, and road crossings.

# Noise Barrier Mould

Allmarc's Noise Barrier Moulds are meticulously designed to create high-quality noise barriers for infrastructure projects. These moulds ensure precise casting, resulting in durable and aesthetically pleasing barriers that effectively reduce noise pollution, especially in high-speed rail and urban environments.

## Precision-Crafted Moulds for High-Speed Rail Projects

Allmarc specializes in crafting pre-cast moulds tailored for noise barriers in bullet train projects, ensuring top-tier quality and durability.

- Designed for high-speed rail infrastructure
- Ensures precision in complex designs
- Delivers superior durability for long-term use

Visit by National High Speed Rail Corporation Limited (NHSRCL) MD and team for Allmarc's Noise Barriers Mould Inspection.
Our Noise Barrier Moulds are used to cast elements for Mumbai Ahmedabad High-speed Rail Project.

## Overcoming Technical Challenges

We mastered the challenge of achieving minimal thickness while preserving intricate details, ensuring structural integrity and design accuracy.

- Achieved a minimal thickness of 90mm at 2.4m height
- Maintained complex C-shaped designs
- Preserved numerous precise chamfers

Cured noise barrier casted from Allmarc's Moulds
3D Walkthrough of cross-sectional view of our Noise Barrier Mould

## Innovative Multi-Cavity Design

Our moulds feature advanced hydraulics and multi-cavity configurations, enabling smooth and efficient production processes with flawless results.

- Hydraulics integrated for easy operation
- Multiple cavities (2, 4, 12) in a single mould
- Seamless shuttering and deshuttering
- Preserves corners and chamfers without damage

Cured noise barrier casted from Allmarc's Moulds
Allmarc's Noise Barriers on C4 Package of MAHSR Project

# Benefits of Noise Barrier Moulds

Noise barrier moulds ensure precise and efficient production, accommodating complex shapes and details. Durable and low-maintenance, they enhance manufacturing efficiency and support environmental sustainability.

- #### Minimal Thickness Achievement

  Successfully achieved a minimal thickness of 90mm at a height of 2.4m, ensuring both strength and elegance.

- #### Effortless De-Shuttering

  Smooth de-shuttering ensures flawless component removal, reducing time and labor.

- #### Complex Shape Molding

  Simplifies the molding of intricate designs, ideal for projects with detailed elements.

- #### Accurate Chamfers

  Delivers sharp, consistent chamfering for a professional finish every time.

- #### Machined Surface Quality

  VMC machined skin surface provides a smooth, durable, and refined appearance.

- #### Tear-Free Thin Sections

  Molds thin sections with precision, minimizing the risk of tears and ensuring structural integrity.

- #### Safe Operations Platform

  Grip Strut platform enhances safety during operations with anti-skid features.

- #### Space-Efficient Design

  Occupies minimal floor area, optimizing space and improving workflow efficiency.

- #### Hydraulic Moulds for Precision

  Incorporates hydraulics for seamless shuttering and deshuttering, preserving corners and intricate details.

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# U Cable Duct Mould

Allmarc's U Cable Duct molds are engineered for efficiency and durability, providing seamless solutions for organizing cables in electrical installations. With a focus on innovative design, these molds deliver high productivity and precise casting, making them ideal for various infrastructure projects.

## Engineered for Efficiency and Durability

Allmarc's U Cable Duct molds are engineered for efficiency and durability, offering seamless solutions for organizing cables in electrical installations. Our advanced U-Duct mold features:

- 4-Cavity Design: Allows for high productivity and efficient casting with minimal component usage.
- Shared Outer Shutter and Separate Inner Shutter Arrangement: Maximizes productivity and simplifies the design.
- Efficient Inner Shuttering: Facilitates easy deshuttering in confined spaces.
- Precise Casting: Ensures consistently high-quality results and reduces reliance on on-site labor.

This innovative design effectively addresses the complexities of inner shutters, ensuring reliable and precise casting every time.

3D Walkthrough of U Duct Mould
Fabrication of U Cable Duct Mould for National High Speed Rail Corporation Limited (NHSRCL) for MAHSR Project.

# Benefits of U Duct Moulds

U Duct moulds offer precise, durable solutions for rapid, high-quality concrete casting, ensuring efficient installation and long-term structural integrity.

- #### Efficient Inner Shuttering Deshuttering

  Advanced pneumatic or hydraulic systems simplify the removal of inner shutters, enhancing efficiency and reducing manual labor.

- #### Precision VMC Machined Surface Quality

  VMC machined surfaces deliver a smooth, flawless finish, ensuring high-quality cast elements with no surface defects.

- #### High-Productivity 4-Cavity Design

  The innovative 4-cavity mold design boosts productivity with a unique collapsing mechanism that operates with minimal hydraulic power.

- #### Versatile Pneumatic and Hydraulic Options

  Flexible pneumatic and hydraulic arrangements provide customization to meet various project needs and installation environments.

- #### Porosity-Free Casting

  Ensures a defect-free, solid surface by eliminating air bubbles and imperfections, resulting in high durability and a premium finish.

- #### Durable Mold Construction

  Constructed from high-quality materials, these molds are built to withstand repeated use and harsh conditions for long-term reliability.

# Track Slab Mould

Allmarc proudly stands as the sole global manufacturer of pre-cast track slab mould after Japan & China. We’re one of the 1st Indian companies to manufacture such moulds.

## Engineering Precision for High-Speed Rail Excellence

Allmarc's track slab moulds set a new benchmark in precision and engineering, standing out as an exceptional solution for high-speed rail projects.

- Unmatched Length: The mould exceeds 5 meters, a rare feat in precasting.
- Efficient Design: Despite its size, the track slab maintains a thickness of just 190mm, optimized for strength and efficiency.
- High-Speed Capability: Designed for speeds over 350km/hr, offering a robust alternative to traditional railway sleepers.
- Global Leadership: Allmarc is the only manufacturer outside Japan and China to produce such moulds, underscoring our global prominence.
- Indian Pioneers: Among the first in India to achieve this, highlighting our engineering prowess and manufacturing excellence.

This innovative design effectively addresses the complexities of inner shutters, ensuring reliable and precise casting every time.

3D Representation of Track Slab Concrete Element
Fabrication of Track Slab Mould for National High Speed Rail Corporation Limited (NHSRCL) for MAHSR Project.

# Benefits of Track Slab Moulds

Allmarc's track slab moulds combine advanced engineering with innovative design, offering unmatched precision and efficiency for high-speed rail projects.

- #### Ease and Smooth Deshuttering

  Facilitates quick and effortless removal of the mould.

- #### Precise Chamfers

  Ensures accurate edges for flawless fitment.

- #### Lifting and Rail Track Inserts

  Integrated inserts for easy handling and precise rail alignment.

- #### Porosity-Free Surface Element

  Delivers a smooth, defect-free surface finish.

- #### VMC Machined Skin Surface

  Guarantees high precision and consistency.

- #### Semi-Automation with Pneumatic Operation

  Enhances efficiency and reduces manual intervention.

# Allmarc’s Readiness for FLSM Fabrication

FSLM, or Full Span Girder Launching Method, is an advanced technique for efficient and precise bridge construction.

## Capable of Crafting Complex Systems like FSLM

While Allmarc has not yet developed the Full Span Girder Launching Method (FSLM), our advanced capabilities are well-equipped to undertake this complex and precise bridge construction technique. The FSLM is renowned for its efficiency in erecting long-span bridge girders with remarkable accuracy.

- Expansive Manufacturing Facility: Our large plant is capable of producing the substantial components required for FSLM.
- Heavy Lifting Crane: Essential for handling and positioning large parts, ensuring smooth execution of FSLM projects.
- Cutting-Edge Technology: High-tech infrastructure enables precise fabrication to meet the demands of FSLM.
- Strategic Partnerships: Collaboration with top hydraulic part suppliers guarantees a seamless supply chain for specialized components.
- Intricate Design Handling: Skilled in managing complex inner shutter designs with synchronized hydraulic cylinders across the entire span.

With our extensive facilities, advanced technology, and strategic partnerships, Allmarc is poised to deliver on the sophisticated demands of the FSLM for efficient and accurate bridge construction.

Visual Representation of Full Span Girder Launching Method (FSLM)

# Benefits of FLSM

The Full Span Girder Launching Method (FSLM) is a cutting-edge technique that accelerates bridge construction while ensuring enhanced structural integrity and minimal disruption to traffic.

- #### Accelerated Construction

  Significantly reduces construction time, enabling faster project completion.

- #### Enhanced Bridge Integrity

  Ensures high precision and structural soundness for long-lasting bridges.

- #### Reduced Disruption to Traffic

  Minimizes interference with existing roadways, ensuring smoother traffic flow during construction.

- #### Cost-Effective

  Streamlines the building process, resulting in lower overall costs.

# U Girder Mould

U-Girder Moulds are essential in creating the high-quality, durable U-Girders used in modern infrastructure projects. Designed for precision and efficiency, these moulds ensure consistent production of girders that meet exacting standards for structural integrity.

## Custom U-Girder Mould for Chennai Metro

We recently undertook a significant project to fabricate a custom U-Girder mould for the Chennai Metro, in collaboration with our esteemed client, KEC International. This impressive mould, crafted to meet high standards of precision and durability, was designed with the following specifications:

- Height: A substantial 1.8 meters, allowing for the production of robust and reliable U-Girders.
- Width: An extensive 5 meters, ensuring ample space for the construction of large-scale components.
- Length: A remarkable 25 meters, providing the necessary length to accommodate long-span bridge requirements.

This project underscores our advanced capabilities in producing large and complex moulds, showcasing our commitment to excellence in infrastructure development.

U-Girder mould fabricated by Allmarc

# I Girder Mould

I-Girder Moulds are crucial for the construction of strong, reliable girders used in a range of infrastructure projects, including bridges and elevated roadways. These moulds are designed to deliver high-strength components, ensuring durability and performance across large spans.

## Custom I-Girder Mould for 60-Meter Span

Allmarc recently developed a custom I-Girder mould tailored for an impressive 60-meter span, showcasing our capability to manage extensive and complex manufacturing requirements. The mould features:

- Height: 1.25 meters, providing the depth needed for substantial load-bearing and structural strength.
- Width: 0.85 meters, accommodating the specific design requirements of the I-Girder.
- Length: A significant 60 meters, allowing for the production of long-span girders essential for major infrastructure projects.

This custom mould highlights our expertise in producing high-quality, precision-engineered solutions for large-scale construction projects, underscoring our commitment to excellence and innovation.

I-Girder mould fabricated by Allmarc

# Long Line Mould

Our extensive experience in manufacturing long line moulds includes fabricating moulds up to 50 meters in length. However, our infrastructure is ready to accommodate even more ambitious projects, offering the capacity to build longer and more complex moulds.

## Curve Bed Long Line Mould

We fabricated a mould up to 30 meters long for Tata Project Ltd. for the Pune Metro project.

- Size and Scope: Designed to meet the specific dimensions and requirements of metro construction.
- Future Potential: While we’ve reached 30 meters, our facility is capable of handling even larger and more demanding projects.

Long line mould fabricated by Allmarc

## 39-Meter Span Long Line Mould

Created for the Bullet Train Package (C6), including Pre-Stressed Concrete (PHS), In-Deck Segments (IDS), and Running Segments.

- Comprehensive Design: Successfully integrated multiple components to support high-speed rail infrastructure.
- Capacity for Growth: Our infrastructure can support the fabrication of even longer spans as project requirements evolve.

Long line mould fabricated by Allmarc

## 40-Meter Span Long Line Mould and 50-Meter Twin Cell Long Line Mould

Developed for the C7 Package, proving our ability to handle significant infrastructure projects.

- Extended Dimensions: Fabricated moulds up to 50 meters long, with the potential to expand to even larger spans.
- Advanced Engineering: Highlights our capacity to deliver high-quality, complex moulds for large-scale developments.

These projects not only demonstrate our ability to produce precision-engineered moulds up to impressive lengths but also highlight our readiness to take on even more extensive and challenging projects in the future.

Long line mould fabricated by Allmarc

# Short Line Mould

We specialize in fabricating custom short line moulds, having produced moulds up to 26 meters in length for under and over bridge structures. With our advanced capabilities, we are well-equipped to manufacture even larger moulds to meet the demands of future projects.

## Precision Fabrication of Short Line Mould

We deliver moulds that meet the stringent standards required for complex bridge components.

- Length: Fabricated moulds up to 26 meters long, with the capacity to build even larger structures.
- Versatility: Ideal for under and over bridge applications, adaptable to a variety of project needs.
- Custom Solutions: Tailored to specific project requirements, showcasing our ability to tackle unique engineering challenges.

Short line mould fabricated by Allmarc

# Drainage Mould

We specialize in the fabrication of custom drainage moulds, providing tailored solutions for various infrastructure projects. With experience in producing drainage moulds up to significant lengths, we are equipped to handle even more complex and larger-scale requirements in the future.

## Precision Fabrication of Drainage Mould

We ensure that each drainage mould meets the exact specifications required for efficient and reliable infrastructure.

- Size: Fabricated drainage moulds up to notable lengths, with the capability to construct even larger and more complex moulds.
- Durability: Our moulds are designed to withstand the rigors of large-scale infrastructure projects, ensuring long-lasting performance.
- Custom Solutions: Each mould is crafted to meet specific project needs, demonstrating our ability to adapt to unique engineering challenges.

Our expertise in drainage mould fabrication not only reflects our capacity to deliver high-quality, precision-engineered solutions but also underscores our readiness to tackle more extensive and demanding projects in the future. Whether for urban infrastructure or specialized applications, our drainage moulds are built to meet the highest standards of performance and durability.

Drainage mould fabricated by Allmarc

# Retaining Wall Mould

WWe specialize in the fabrication of custom retaining wall moulds, delivering high-quality solutions for a range of infrastructure projects. Our capability includes producing retaining wall moulds up to substantial dimensions, with the flexibility to handle even larger and more intricate designs in the future.

## Precision Fabrication of Retaining Wall Mould

We craft retaining wall moulds that meet stringent specifications for durability and performance.

- Size: Manufactured moulds up to significant dimensions, with the capacity to create even larger and more complex structures.
- Strength and Stability: Designed to support and stabilize earth and water, ensuring structural integrity in various applications.
- Custom Solutions: Tailored to meet specific project requirements, showcasing our expertise in handling diverse engineering challenges.

Drainage mould fabricated by Allmarc

# Box Culvert Mould

We excel in fabricating custom box culvert moulds, providing essential solutions for a variety of infrastructure projects. With experience in producing box culvert moulds up to substantial sizes, we are equipped to handle even larger and more complex designs, ensuring durability and precision in every project.

## Precision Fabrication of Box Culvert Mould

Our box culvert moulds are meticulously crafted to meet exacting specifications, ensuring structural integrity and longevity.

- Size: Manufactured moulds up to significant dimensions, with the capability to produce even larger and more complex configurations.
- Versatility: Ideal for a wide range of applications, including drainage, utility tunnels, and stormwater management systems.
- Custom Solutions: Tailored to specific project needs, showcasing our ability to adapt to various engineering challenges and requirements.

Box culvert mould fabricated by Allmarc

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